How to Build a Folding Screen

Step-by-Step Guide

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   Step 1: Gather 3 plantation-style shutters.

   If buying new shutters, purchase 3 of the same size.
   
   If you're buying salvaged shutters, trim them so that they are uniform in size.
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   Step 2: Lay the 3 shutters across 2 sawhorses with the top edges aligned.

   Clamp them together in several places so that they will not move while you do any necessary repairs. , Sand smooth and, if desired, apply the finish of your choice.
   
   Allow the finish to dry, periodically opening and shutting the louvers so they do not get fixed in 1 position. , Measure down approximately 12 in. (30.5 cm) from the top right side of the 1st shutter and make a pencil mark.
   
   Measure the same distance from the bottom of the shutter and make another mark.
   
   These marks are where your hinges will be placed. , Repeat on the bottom hinge and on the left side of the 2nd door. ,, Attach the hinges for these shutters exactly as you did before except that these go on the back so that the screen can fold properly. , This is especially helpful if you are using your screen as a portable room divider or privacy screen.
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   Step 3: Examine the shutters and repair as necessary

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   Step 4: using wood putty to fill in holes or cracks.

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   Step 5: Lay 2 shutters side-by-side

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   Step 6: face-up

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   Step 7: on a worktable.

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   Step 8: Align the middle hole of 1 hinge on the top mark

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   Step 9: and use that as a guide to mark the other 2 holes of the hinge.

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    Step 10: Pre-drill screw holes with an electric drill

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    Step 11: and fasten the hinges on the front of the 1st 2 shutters using a screwdriver or your electric drill fitted with a screwdriver bit.

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    Step 12: Turn the shutters face down with the 2 already hinged together on your right side.

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    Step 13: Attach vinyl furniture glides on the left and right bottom edges of the 2 end panels to protect your floors.

Detailed Guide

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