How to Make a Replacement Clock Face

First remove the motor from the old case by removing the hands and unscrewing the nut on the front of the clock., Find a piece of hardboard or thick card about the same width as the old clock's diameter (20 cm or 8" in my case), this is purely so...

17 Steps 1 min read Advanced

Step-by-Step Guide

  1. Step 1: First remove the motor from the old case by removing the hands and unscrewing the nut on the front of the clock.

    This means that you will draw the 1 o'clock and 7 o'clock marks at the same time.

    These marks can be made with a marker pen, paint, pieces of insulating tape, washers or other flat items (use hot glue or cyanoacrylate to hold them). ,,, If the motor does not have a hanger, you can either drill or punch two holes in the top corners of the clock and tie a piece of string through them to hang the clock from.
  2. Step 2: Find a piece of hardboard or thick card about the same width as the old clock's diameter (20 cm or 8" in my case)

  3. Step 3: this is purely so that the hands are not too long or short.

  4. Step 4: Find the centre of your new dial by using the crossing point of the diagonals.

  5. Step 5: Next find the centre across one edge and draw a line through the centre point from here.

  6. Step 6: Using a pair of compasses (if projecting the Hour marks onto a conventional circle

  7. Step 7: draw two concentric circles with the inner one about 1cm (6/16") smaller than the larger.

  8. Step 8: Using a protractor lined up on the centre line at the 0/180 line and using the centre of the board to centre the protractor

  9. Step 9: make pencil marks at 30

  10. Step 10: 120 and 150 degrees.

  11. Step 11: Using the ruler

  12. Step 12: extend these marks into the concentric circles both side of the centre line.

  13. Step 13: If you don't have a pair of compasses

  14. Step 14: you could use a diamond shape as shown in my finished version.

  15. Step 15: Drill an 8mm hole in the centre point of the clock using a piece of scrap wood to protect your work surface (not necessary if using a drill stand).

  16. Step 16: Mount the motor and tighten the nut

  17. Step 17: replace the hands and battery.

Detailed Guide

This means that you will draw the 1 o'clock and 7 o'clock marks at the same time.

These marks can be made with a marker pen, paint, pieces of insulating tape, washers or other flat items (use hot glue or cyanoacrylate to hold them). ,,, If the motor does not have a hanger, you can either drill or punch two holes in the top corners of the clock and tie a piece of string through them to hang the clock from.

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Anthony Roberts

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