How to Cut Access Panel for Fuel Pump in 4th Gen 95 Camaro

Step-by-Step Guide

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   Step 1: Disconnect Negative battery cable.Lay down back seat by pulling on the latches on each side of the seat.

   The opposite side is snapped in and out Remove them both and place them outside the vehicle.,,,,,,,, Cut a piece of sheet metal or Aluminum to overlap a half inch on all 4 sides., Remove the plate and put a bead of RTV sealant then set the cover in place.
   
   Then use self tapping screws to hold the panel in place., Lay carpet back down.
   
   Lock seat into place.
   
   Estimated Time 30-60 Minutes
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   Step 2: Remove the plastic spare tire cover by unlocking the clips.

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   Step 3: Now peel back carpet and put it in the back seat out of the way.

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   Step 4: Now use a level or square to mark the hole you are going to cut Measure the hole 7" 1/4 W X 12" 1/2 L The fuel pump is in the center

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   Step 5: As displayed in the pictures

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   Step 6: Use an electric or air cutoff tool to cut out the marked area

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   Step 7: Disconnect the 2 quick connect fuel lines and the 2 push fit lines.

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   Step 8: Using a 8mm Socket remove the 5 retaining bolts that hold down the fuel pump sending unit

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   Step 9: Gently rotate the pump and remove it from the fuel tank

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    Step 10: Be very careful to avoid damaging the float to sending unit clip.

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    Step 11: To Install it

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    Step 12: reverse the removal.

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    Step 13: Now measure your hole add an inch to each side.

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    Step 14: Set your access panel plate cover in place to make sure it fits.

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    Step 15: Put rubber padding mat back in place.

Detailed Guide

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