How to Make a Metal Sword Without a Forge
Find a metal strip., Use a bench grinder or a metal file to grind the metal to the desired shape., Use fine grit sandpaper or a knife sharpener., Optional: Tape the handle or grind a piece of wood down to whatever shape you want the handle to be...
Step-by-Step Guide
-
Step 1: Find a metal strip.
Using a permanent marker, outline the shape of your sword (blade and handle).
Make a creative and unique design. -
Step 2: Use a bench grinder or a metal file to grind the metal to the desired shape.
If you have a plasma cutter or cutting torch, cut out the shape first
- or use a drill press to cut the part out and make it easier to grind down to the shape you want it to be, then roughly sharpen it. , Use the fine grit knife sharpener to develop the sharpest edge possible. , Next, cut it in half.
Drill holes through the wood and metal handle.
Put a nail through it and cut it where it sticks out about half of a centimeter then hit it with something like a punch on the end of the nail to flatten out the part that is sticking out, this secures the wooden handle. , -
Step 3: Use fine grit sandpaper or a knife sharpener.
-
Step 4: Optional: Tape the handle or grind a piece of wood down to whatever shape you want the handle to be.
-
Step 5: Enjoy your custom made sword!
Detailed Guide
Using a permanent marker, outline the shape of your sword (blade and handle).
Make a creative and unique design.
If you have a plasma cutter or cutting torch, cut out the shape first
- or use a drill press to cut the part out and make it easier to grind down to the shape you want it to be, then roughly sharpen it. , Use the fine grit knife sharpener to develop the sharpest edge possible. , Next, cut it in half.
Drill holes through the wood and metal handle.
Put a nail through it and cut it where it sticks out about half of a centimeter then hit it with something like a punch on the end of the nail to flatten out the part that is sticking out, this secures the wooden handle. ,
About the Author
Joyce Baker
Joyce Baker specializes in lifestyle and practical guides and has been creating helpful content for over 11 years. Joyce is committed to helping readers learn new skills and improve their lives.
Rate This Guide
How helpful was this guide? Click to rate: